Coating: | PCD PCBN CBN |
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Application: | Lathe |
Structure: | Clamp Machine Tool |
Samples: |
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Customization: |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: | |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Material /Coating | tungsten carbide/ PCD /CBN /MCD used ,with excellent performance. |
Size of Tool | Customized-made per customer need. Tip bit size from R0.1 to R10 or customized size. OEM/ODM acceptable. |
Solution Status | Beside the Special Tools , the machining suggestion and process parameter provided too. |
Keyword of Tool | High Precision radius at 1.5um, High efficiency, Non stick surface,No Burrs,sharp and sturdy Durable. |
Suitable for | aluminum ,copper ,cast Iron ,stainless steel , titanium ,nickel alloy ,super alloy, carbon glass fiber Graphite. |
Quality Control | ISO9001, 15 years experienced Technicans & Team,high-precision production and testing equipment. |
Power of DS | Top Experienced and Competitive price, With good performance. |
Cutters Working Stable, Efficiency raised by 50%~300% and Tool Life Raised by 80%~400%, costs saved by 30%. | |
With fast delivery and strict quality control. | |
About DS | Over 15 years experience on various Precision Custom cutting Tools and Solutions. help customers save 1/3~1/2 costs. |
Covering the design, production and various Solutions from the tools to machining. | |
Very Professional in Tungsten carbide and PCD /MCD /CBN materials cutting tool cutters. | |
With cnc Lathe Milling Turning thread screw tap and die chamfer Drill bit Reamer Boring cutting inserts tool cutter. |
Parameter Table | |||
PCD | CBN | ||
Heat Resistance/ºC | 700-800 | Heat Resistance/ºC | 1400-1500 |
Compressive Strength/Mpa | 600-1100 | Compressive Strength/Mpa | 500-800 |
Fracture Toughness/Mpa.m1/2 | 9 | Fracture Toughness/Mpa.m1/2 | 9 |
Hardness | >8000HV | Hardness | 3500-5000HV |
Thermal Conductivity/[W/(m.k)] | 700 | Thermal Conductivity/[W/(m.k)] | 200-300 |
Thermal Expansion Coefficient/(10-6/K) | 0.9-1.18 | Thermal Expansion Coefficient/(10-6/K) | 3.5-4.8 |
Suitable materials for processing | PCD:Aluminum and its aluminum alloys, copper and its copper alloys, hard alloys, titanium/magnesium/zinc/lead and other non-ferrous metals. Glass fiber, carbon fiber reinforced plastic and other non-metallic materials. | ||
CBN:hardened steel(45-65HRC),bearing steel(60-62HRC),high-speed steel(>62HRC),tool steel(57-60HRC),chilled cast iron,High-temperature alloy,High speed of difficult to machine materials,Replacing Grinding with turning. |
Recommended processing parameters | |||||
Type | Workpiece material | Hardness | Vc(m/min) | fn(mm/rev) | ap(mm) |
CBN | Gray Iron | HB170-230 | 500-1500 | 0.1-0.4 | 0.1-1.5 |
Nodular Cast Iron | HB240-300 | 200-400 | 0.1-0.4 | 0.1-1.5 | |
Alloy Cast Iron | HB240-300 | 150-300 | 0.05-0.4 | 0.1-1.5 | |
Iron Base Alloys | HRC45-50 | 50-150 | 0.05-0.4 | 0.05-0.5 | |
Hardened Steel | HRC45-65 | 80-200 | 0.05-0.2 | 0.05-0.2 | |
Heat-Resisting Alloy | 50-200 | 0.05-0.2 | 0.05-0.2 | ||
PCD | Aluminum and its aluminum alloys | 200-3000 | 0.05-0.5 | 0.05-1.0 | |
Non-Metallic Materials | 100-500 | 0.05-0.5 | 0.05-1.0 | ||
Cemented Carbide | 20-30 | 0.05-0.2 | 0.05-0.2 |
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